Investigation of deep drawing of square cups using high-strength DP600 and DP800 sheets

Year 2021, Volume: 5 Issue: 4, 378 - 385, 31.12.2021

Nuri Şen İsa Çolakoğlu Vedat Taşdemir

https://doi.org/10.30939/ijastech..995381

Abstract

This study investigated the deep drawing of square cups using high-strength du-al phase DP600 and DP800 sheets via both experimental and finite element meth-ods. The limiting drawing ratio (LDR) and wall thickness distribution were exam-ined. The initial thickness of the materials used in the study was equal to 1-mm. The experiments were carried out at room temperature using both Teflon film and graphite spray lubricants at the same time. In terms of LDR, both experimental and numerical results corresponded with each other. A ratio of 1.97 LDR was reached for the DP600 steel and 1.92 LDR for the DP800. Given that the thick-ness distribution between the experimental and numerical results, an accord of over 90% was noticed. For the DP600 steel, the lowest experimental thickness value was 0.864 mm and the lowest numerical value was 0.87 mm. For the DP800 steel, the lowest experimental thickness value was measured to be 0.89 mm while the lowest numerical value was found to be 0.88 mm. In the conclusion, the pre-sent paper proves that the experimental results in the deep drawing of square cups can be achieved with very satisfying results by using numerical methods.

Keywords

High-strength steel, DP600, DP800, deep drawing, limiting drawing ratio

Supporting Institution

Düzce Üniversitesi

Project Number

2018.06.05.725

Thanks

We gratefully thank Mert AYGEN and Ali Baran METE, who works in the NETFORM engineering firm, for their help in li-censing the software of Simufact Forming V16.

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