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Optimization of Process Parameters in Drilling Process of Forged Ecofriendly Low-Lead Brass Alloy

Year 2021, Volume: 19 Issue: 2, 88 - 95, 25.10.2021

Abstract

This research presents an experimental investigation of the drilling operation on surface integrity characteristics of forged eco-friendly lead-free brass alloy using flat bottom drill cutting tool and application of techniques for order preference by similarity to ideal solution (TOPSIS) and Grey relational analysis methods in parametric optimization for solving multiple criteria (objective) process. Experimental data on dimensional accuracy, machining time, cutting forces, and the surface quality of the holes are analyzed to evaluate surface integrity of machined specimens. Analysis of variance (ANOVA) was performed to dispose the significance of the parameters at a %95 confidence interval. Both optimization tools resulted in the same cutting parameters. The analysis of the obtained chip forms verifies the optimization results.

Supporting Institution

TUBITAK

Project Number

118C069

Thanks

The authors thank TUBITAK (The Scientific and Technological Research Council of Turkey) for partially supporting this work under project number 118C069.

References

  • [1] Engineering Designer 30(3): 6–9, May–July 2004
  • [2] N. Zoghipour,E. Tascioglu, G. Atay,Y. Kaynak, Machining-induced surface integrity of holes drilled in lead-free brass alloy, Procedia CIRP, Volume 87, 2020, Pages 148-152.
  • [3] Stagnation Time, Composition, pH, and Orthophosphate Effects on Metal Leaching from Brass. Washington DC: United States Environmental Protection Agency. September 1996. p. 7. EPA/600/R-96/103.
  • [4] Comparative Study on the Machinability of Lead-Free Brass
  • [5] A. A. Rahman, A. Mamat, A. Wagiman, Effect of Machining Parameters on Hole Quality of Micro Drilling for Brass, Modern applied sciences, vol. 3, No. 5, 2009.
  • [6] M. Timata, C. Saikaew. Influences of spindle speed and feed rate on exit burr height and workpiece diameter in drilling forging brass, Solid state phenomena, 279; 2018, p. 67-71.
  • [7] H. Kato, S. Nakata, N. Ikenaga, H. Improvement of chip evacuation in drilling of lead-free brass using micro drill, International journal of automation technology, 8; 2014.
  • [8] H. A. Youssef, M. Y. Al-Makky, R. A. Al-Kadeem, I. S. Shyha, Burr formation in drilling of miniature holes in brass, 8th International Conference on Production Engineering Design and Control, PEDAC’2004, December 2004, Alexandria, Egypt
  • [9] J. Hua, R. Shivpuri, X. Cheng, V. Bedekar, Y. Matsumoto, F. Hashimoto, T. R. Watkins. Effect of feed rate, workpiece hardness and cutting edge on subsurface residual stress in the hard turning of bearing steel using chamfer + hone cutting edge geometry, Materials Science and Engineering A 394; 2005, p. 238–248.
  • [10] P. B. Mogaji, I. A. Famurewa. Investigating optimum parameters required for drilling brass using response surface methodology, Journal of emerging trends in engineering and applied sciences, 8 (1); 2017, p. 37 – 42.
  • [11] Toulfatzis, A.; Pantazopoulos, G.; Paipetis, A. Fracture behavior and characterization of lead-free brass alloys for machining applications. J. Mater. Eng. Perform. 2014, 23, 3193–3206
  • [12] S. Tripathy a, D.K. Tripathy, Multi-attribute optimization of machining process parameters in powder mixed electro-discharge machining using TOPSIS and grey relational analysis, Engineering Science and Technology, an International Journal 19 (2016) 62–70
  • [13] https://www.sarbak.com.tr/dokuman/alasimlar/en/S511
  • [14] V. S. Gadakh, Parametric optimization of wire electrical discharge machining using topsis method, Advances in Production Engineering & Management 7 (2012) 3, 157-164.

Optimization of Process Parameters in Drilling Process of Forged Ecofriendly Low-Lead Brass Alloy

Year 2021, Volume: 19 Issue: 2, 88 - 95, 25.10.2021

Abstract

Bu araştırma, düz bottom drill kesme takımı kullanılarak dövülmüş çevre dostu kurşunsuz pirinç alaşımının yüzey bütünlüğü özellikleri üzerindeki delme işleminin deneysel incelemesini ve ideal çözüme (TOPSIS) benzerlik ile sıra tercihi ve Grey orantı analiz tekniklerinin uygulanmasını ile çoklu çözüm için parametrik optimizasyon sunmaktadır. Boyutsal doğruluk, işleme süresi, kesme kuvvetleri ve deliklerin yüzey kalitesi hakkındaki deneysel veriler, işlenmiş numunelerin yüzey bütünlüğünü değerlendirmek için analiz edilimiştir. Parametrelerin önemini % 95 güven aralığında elden çıkarmak için varyans analizi (ANOVA) gerçekleştirilmiştir. Her iki optimizasyon aracı da aynı kesme parametreleriyle sonuçlanmıştır. Elde edilen talaş formlarının analizi optimizasyon sonuçlarını doğrulamıştır.

Project Number

118C069

References

  • [1] Engineering Designer 30(3): 6–9, May–July 2004
  • [2] N. Zoghipour,E. Tascioglu, G. Atay,Y. Kaynak, Machining-induced surface integrity of holes drilled in lead-free brass alloy, Procedia CIRP, Volume 87, 2020, Pages 148-152.
  • [3] Stagnation Time, Composition, pH, and Orthophosphate Effects on Metal Leaching from Brass. Washington DC: United States Environmental Protection Agency. September 1996. p. 7. EPA/600/R-96/103.
  • [4] Comparative Study on the Machinability of Lead-Free Brass
  • [5] A. A. Rahman, A. Mamat, A. Wagiman, Effect of Machining Parameters on Hole Quality of Micro Drilling for Brass, Modern applied sciences, vol. 3, No. 5, 2009.
  • [6] M. Timata, C. Saikaew. Influences of spindle speed and feed rate on exit burr height and workpiece diameter in drilling forging brass, Solid state phenomena, 279; 2018, p. 67-71.
  • [7] H. Kato, S. Nakata, N. Ikenaga, H. Improvement of chip evacuation in drilling of lead-free brass using micro drill, International journal of automation technology, 8; 2014.
  • [8] H. A. Youssef, M. Y. Al-Makky, R. A. Al-Kadeem, I. S. Shyha, Burr formation in drilling of miniature holes in brass, 8th International Conference on Production Engineering Design and Control, PEDAC’2004, December 2004, Alexandria, Egypt
  • [9] J. Hua, R. Shivpuri, X. Cheng, V. Bedekar, Y. Matsumoto, F. Hashimoto, T. R. Watkins. Effect of feed rate, workpiece hardness and cutting edge on subsurface residual stress in the hard turning of bearing steel using chamfer + hone cutting edge geometry, Materials Science and Engineering A 394; 2005, p. 238–248.
  • [10] P. B. Mogaji, I. A. Famurewa. Investigating optimum parameters required for drilling brass using response surface methodology, Journal of emerging trends in engineering and applied sciences, 8 (1); 2017, p. 37 – 42.
  • [11] Toulfatzis, A.; Pantazopoulos, G.; Paipetis, A. Fracture behavior and characterization of lead-free brass alloys for machining applications. J. Mater. Eng. Perform. 2014, 23, 3193–3206
  • [12] S. Tripathy a, D.K. Tripathy, Multi-attribute optimization of machining process parameters in powder mixed electro-discharge machining using TOPSIS and grey relational analysis, Engineering Science and Technology, an International Journal 19 (2016) 62–70
  • [13] https://www.sarbak.com.tr/dokuman/alasimlar/en/S511
  • [14] V. S. Gadakh, Parametric optimization of wire electrical discharge machining using topsis method, Advances in Production Engineering & Management 7 (2012) 3, 157-164.
There are 14 citations in total.

Details

Primary Language English
Subjects Mechanical Engineering
Journal Section Araştırma, Geliştirme ve Uygulama Makaleleri
Authors

Nima Zoghipour 0000-0002-5374-923X

Ferhat Çelik This is me 0000-0002-3362-7825

Yusuf Kaynak 0000-0003-4802-9796

Project Number 118C069
Publication Date October 25, 2021
Submission Date February 4, 2021
Published in Issue Year 2021 Volume: 19 Issue: 2

Cite

Vancouver Zoghipour N, Çelik F, Kaynak Y. Optimization of Process Parameters in Drilling Process of Forged Ecofriendly Low-Lead Brass Alloy. MATİM. 2021;19(2):88-95.