Research Article
BibTex RIS Cite

Usage of 3D Printed Polylactic Acid as a Core Material in Forming of Carbon Fiber Fabric Composite

Year 2023, Volume: 33 Issue: 2, 144 - 151, 30.06.2023
https://doi.org/10.32710/tekstilvekonfeksiyon.1056781

Abstract

The weak bonds between the layers of a part produced by the Fused Deposition Modeling (FDM) method causes damage at an early stage. To overcome the strength problem, FDM parts are manufactured with engineering thermoplastics or reinforced with carbon/glass fiber. Although these studies provided partial improvement on the mechanical strength of the part, the bond strength between the layers was not significantly improved. In this study, we aimed to reduce the negative effect of the weakness in the interlayer bond strength on the strength of the final part. Therefore, a composite laminate was applied on a polylactic acid (PLA) core produced by the FDM method. Weight measurement, tensile test, three-point bending test and weight drop test were performed on the produced test samples. Tensile and bending test results indicates that the composite layer applied on the core produced by the FDM method has a positive effect on the mechanical strength and bending properties. It is concluded that the study will be a source for future research on moldless composite production.

Thanks

The author(s) wish to thank Ermetal Automotive for supplying the materials used in this study. The authors also wish to thank Assoc. Prof. Dr. Hüseyin LEKESİZ for the tensile tests and Asst. Prof. Dr. Emre DEMİRCİ for the impact tests of the falling weight.

References

  • Guo, N., Leu, M. 2013. Additive manufacturing: technology, applications and research needs. Front. Mech. Eng., 8(3), 215–243.
  • Wong, K. V., Hernandez, A. 2012. A Review of Additive Manufacturing. ISRN Mechanical Engineering, Volume 2012.
  • Parandoush, P., Lin, D. 2017. A review on additive manufacturing of polymer-fiber composites. Composite Structures, 182, 36–53.
  • Chacón, J.M., Caminero, M.A., García-Plaza, E., Núñez, P.J. 2017. Additive manufacturing of PLA structures using fused deposition modelling: Effect of process parameters on mechanical properties and their optimal selection. Materials & Design, 124, 143-157.
  • Melenka, G. W., Cheung, B.K.O., Schofield, J. S., Dawson, M. R., . Carey J. P. 2016. Evaluation and prediction of the tensile properties of continuous fiber-reinforced 3D printed structures. Composite Structures, 153, 866–875.
  • Luyt, A.S., Molefi, J.A., Krump, H. 2016. “Thermal, mechanical and electrical properties of copper powder filled low-density and linear low-density polyethylene composites”, Polymer Degradation and Stability, 91, 1629-1636.
  • Wang, X., Jiang, M., Zhou, Z., Hui, D. 2017. 3D printing of polymer matrix composites: A review and prospective. Composites, Part B 110, 442-458.
  • Caminero, M.A., Chacón, J.M., García-Moreno, I., Reverte J.M. 2018. “Interlaminar bonding performance of 3D printed continuous fibre reinforced thermoplastic composites using fused deposition modelling”, Polymer Testing 68, 415–423.
  • Li, T., Wang, L. 2017. Bending behavior of sandwich composite structures with tunable 3D-printed core materials. Composite Structures, 175, 46–57.
  • Sarvestani H., Akbarzadeh, A.H.,Niknam, H., Hermenean, K. 2018. 3D printed Architected Polymeric Sandwich Panels: Energy Absorption and Structural Performance. Composite Structures, 200, 886-909.
  • Lu C., Qi, M., Islam, S., Chen, P., Gao, S., Xu, Y., Yang, X. 2018. Mechanical Performance of 3D-Printing Plastic Honeycomb Sandwich Structure. Internatıonal Journal Of Precısıon Engıneerıng And Manufacturıng-Green Technology, 5/1, 47-54.
  • Kazmi, S. M. R., Schuster, J., Lutz, J. 2020. Exploring the potential to uniquely manufacture curved VARTM epoxy composites using cost-effective FDM molds. Open Journal of Composite Materials, 10, 45-65.
  • Dippenaar, D.J., Schreve, K. 2013. 3D printed tooling for vacuum-assisted resin transfer moulding. Int. J. Adv. Manuf. Technol., 64, 755–767.
  • Mishra, S., Katti, P., Kumar, S., Bose, S. 2019. Macroporous epoxy-carbon fiber structures with a sacrificial 3D printed polymeric mesh suppresses electromagnetic radiation. Chemical Engineering Journal, 357, 384–394.
  • Besic, E., Valentincic, J., Lebar, A., Jerman, M., Dresar, P., Prijatelj, M., Sabotin, I. 2019. “Composite material manufacturing by 3D Printing and vacuum resin infusion”, 17. Research and Science Today, Ek 1/2019, 8-15.
Year 2023, Volume: 33 Issue: 2, 144 - 151, 30.06.2023
https://doi.org/10.32710/tekstilvekonfeksiyon.1056781

Abstract

References

  • Guo, N., Leu, M. 2013. Additive manufacturing: technology, applications and research needs. Front. Mech. Eng., 8(3), 215–243.
  • Wong, K. V., Hernandez, A. 2012. A Review of Additive Manufacturing. ISRN Mechanical Engineering, Volume 2012.
  • Parandoush, P., Lin, D. 2017. A review on additive manufacturing of polymer-fiber composites. Composite Structures, 182, 36–53.
  • Chacón, J.M., Caminero, M.A., García-Plaza, E., Núñez, P.J. 2017. Additive manufacturing of PLA structures using fused deposition modelling: Effect of process parameters on mechanical properties and their optimal selection. Materials & Design, 124, 143-157.
  • Melenka, G. W., Cheung, B.K.O., Schofield, J. S., Dawson, M. R., . Carey J. P. 2016. Evaluation and prediction of the tensile properties of continuous fiber-reinforced 3D printed structures. Composite Structures, 153, 866–875.
  • Luyt, A.S., Molefi, J.A., Krump, H. 2016. “Thermal, mechanical and electrical properties of copper powder filled low-density and linear low-density polyethylene composites”, Polymer Degradation and Stability, 91, 1629-1636.
  • Wang, X., Jiang, M., Zhou, Z., Hui, D. 2017. 3D printing of polymer matrix composites: A review and prospective. Composites, Part B 110, 442-458.
  • Caminero, M.A., Chacón, J.M., García-Moreno, I., Reverte J.M. 2018. “Interlaminar bonding performance of 3D printed continuous fibre reinforced thermoplastic composites using fused deposition modelling”, Polymer Testing 68, 415–423.
  • Li, T., Wang, L. 2017. Bending behavior of sandwich composite structures with tunable 3D-printed core materials. Composite Structures, 175, 46–57.
  • Sarvestani H., Akbarzadeh, A.H.,Niknam, H., Hermenean, K. 2018. 3D printed Architected Polymeric Sandwich Panels: Energy Absorption and Structural Performance. Composite Structures, 200, 886-909.
  • Lu C., Qi, M., Islam, S., Chen, P., Gao, S., Xu, Y., Yang, X. 2018. Mechanical Performance of 3D-Printing Plastic Honeycomb Sandwich Structure. Internatıonal Journal Of Precısıon Engıneerıng And Manufacturıng-Green Technology, 5/1, 47-54.
  • Kazmi, S. M. R., Schuster, J., Lutz, J. 2020. Exploring the potential to uniquely manufacture curved VARTM epoxy composites using cost-effective FDM molds. Open Journal of Composite Materials, 10, 45-65.
  • Dippenaar, D.J., Schreve, K. 2013. 3D printed tooling for vacuum-assisted resin transfer moulding. Int. J. Adv. Manuf. Technol., 64, 755–767.
  • Mishra, S., Katti, P., Kumar, S., Bose, S. 2019. Macroporous epoxy-carbon fiber structures with a sacrificial 3D printed polymeric mesh suppresses electromagnetic radiation. Chemical Engineering Journal, 357, 384–394.
  • Besic, E., Valentincic, J., Lebar, A., Jerman, M., Dresar, P., Prijatelj, M., Sabotin, I. 2019. “Composite material manufacturing by 3D Printing and vacuum resin infusion”, 17. Research and Science Today, Ek 1/2019, 8-15.
There are 15 citations in total.

Details

Primary Language English
Subjects Wearable Materials
Journal Section Articles
Authors

Onur Kaya 0000-0002-8010-6707

Ömer Yunus Gümüş 0000-0002-3361-6528

İsrafil Küçük 0000-0002-1284-8880

Serdar Aslan 0000-0001-5061-6338

Early Pub Date July 3, 2023
Publication Date June 30, 2023
Submission Date January 12, 2022
Acceptance Date September 28, 2022
Published in Issue Year 2023 Volume: 33 Issue: 2

Cite

APA Kaya, O., Gümüş, Ö. Y., Küçük, İ., Aslan, S. (2023). Usage of 3D Printed Polylactic Acid as a Core Material in Forming of Carbon Fiber Fabric Composite. Textile and Apparel, 33(2), 144-151. https://doi.org/10.32710/tekstilvekonfeksiyon.1056781

No part of this journal may be reproduced, stored, transmitted or disseminated in any forms or by any means without prior written permission of the Editorial Board. The views and opinions expressed here in the articles are those of the authors and are not the views of Tekstil ve Konfeksiyon and Textile and Apparel Research-Application Center.