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The Effects of TIG Welding Rod Compositions on Phase Distributions and Corrosion Properties of Dissimilar 304L and 420 Stainless Steel Welds

Year 2020, Volume: 12 Issue: 1, 134 - 147, 31.01.2020
https://doi.org/10.29137/umagd.616829

Abstract

304L austenitic and 420 martensitic stainless
steels are demanded in wide range of industries. 304L alloy exhibits good
resistance to oxidizing medias up to 760°C and they also maintain superior
impact properties at cryogenic temperatures while 420 alloy provides the
strength values close to tool steels in with satisfactory corrosion properties
in ambient atmospheres.
 



In this work; 420 plate is TIG (Tungsten Inert
Gas) welded with 304L plate with both thicknesses of 3 mm. Welding operation is
applied by two passes under pure argon gas also with shielding the weld root. 3
types of TIG welding rods; ER312, ER316L and ER2209 are used in TIG welding for
ensuring 3 different weld metal compositions. The effects of TIG welding rod
type on weld metal phase ratios with microstructural and corrosion properties
are investigated. Microstructural inspections and corrosion (weight loss) tests
are applied to all joints after welding operations.
 



The sample joined by ER312 TIG rod transformed the weld metal into
dendritic microstructure and the sample joined by ER2209 TIG rod resulted in
globular type of weld metal microstructure. The specimen that welded by ER316L
type TIG welding rod resulted in the best corrosion test values among all
welded samples.

Thanks

The authors express their thanks to Gazi University and Kırıkkale University, Metallurgical and Materials Engineering Departments Laboratories for their precious supports about testing instruments.

References

  • ASM Int. Handbook Committee, (2005). ‘Properties and Selection: Wrought Stainless Steels’ ASM Handbook Vol. 2, pp.1303.
  • ASM Metals Handbook Vol. 4, (1991). Heat treating, ASM International.
  • ASM Metals Handbook. Vol. 6, (1993). Welding Brazing and Soldering; ASM International. Almere, The Netherlands.
  • ASTM G1, (2017). Standard test methods for preparing cleaning and evaluating corrosion test specimens, ASTM International, Reapproved.
  • ASTM G31-12a, (2012). Standard guide for laboratory immersion corrosion testing of metals, NACE TM 0169, ASTM International.
  • ASTM G48, (2015). Standard test methods for pitting and crevice corrosion resistance of stainless steels and related alloys by use of ferric chloride solution, ASTM International, Reapproved.
  • ASTM E562-11. (2011). Standard Test Method for Determining Volume Fraction by Systematic Manual Point Count;ASM International: Almere, The Netherlands.
  • ASTM E1245 (2008). Standard Practice for Determining the Inclusion or Second Phase Constituent Content of Metals by Automatic Image Analysis; ASM International: Almere, The Netherlands.
  • AWS A5.9, (2017). ‘Specification for Bare Stainless Steel Welding Electrodes and Rods’, American Welding Society.
  • Corrosion of stainless steel weldments, ASM Handbook, Vol. 13-A. (2003). Corrosion: Fundamentals, testing and protection, ASM Int. p. 301-316.
  • Douglas W. Dietrich, (1997). Magnetically Soft Materials, Properties and Selection, Non-ferrous materials and special purpose materials, pp. 2226, ASM Handbook Vol. 2, ASM International.
  • EN ISO 8249. (2000). Welding-Determination of Ferrite Number (FN) in Austenitic and Duplex Ferritic-Austenitic Cr-Ni Stainless Steel Weld Metals; European Standard: Brussels, Belgium.
  • EN ISO 14343, (2017). Welding consumables, Wire electrodes, strip electrodes, wires and rods for arc welding of stainless and heat resisting steels, International Standard.EN ISO 17655. (2003). Destructive Tests on Welds in Metallic Materials-Method for Taking Samples for Delta Ferrite Measurement; European Standard: Brussels, Belgium.
  • George F. et all, (2004). Metallography and Microstructures, ASM Metals Handbook Vol. 9, ASM International, p. 670-700, USA.
  • H.C. Dey, M. Ashfaq, A.K. Bhaduri, K.P. Rao, (2009). Joining of titanium to 304L stainless steel by friction welding, Journal of Materials Processing Technology, 209 5862–5870, Elsevier, doi: 10.1016/j.jmatprotec.2009.06.018.
  • H.M. Soltani, M. Tayebi, (2018). Comparative study of AISI 304L to AISI 316L stainless steels joints by TIG and Nd:YAG laser welding, Journal of Alloys and Compounds, 767 pp.112-121, doi: 10.1016/j.jallcom.2018.06.302.
  • ISO 15614-1, (2017). Specification and qualification of welding procedures for metallic materials, Welding procedure test Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys, Second Edition, International Standard.
  • Jastej Singh, A.S. Shahi, (2018). Weld joint design and thermal aging influence on the metallurgical, sensitization and pitting corrosion behavior of AISI 304L stainless steel welds, Journal of Manufacturing Processes, Volume 33, pp. 126-135,doi: 10.1016/j.jmapro.2018.05.004,
  • J.C. Lippold, D. Kotecki, (2005). Welding Metallurgy and Weldability of Stainless Steels, Wiley Interscience, pp. 56-57.
  • Jie Jiang, Dake Xu, Tong Xi, M. Babar Shahzad, M. Saleem Khan, Jinlong Zhao, Xinmin Fana, Chunguang Yang, Tingyue Gu, Ke Yang, (2016). Corrosion Science, 113 46–56, doi: 10.1016/j.corsci.2016.10.003.
  • Kou S. (2002). Welding Metallurgy, 2nd ed.Wiley Interscience Publications, Hoboken, NJ, USA.
  • M.M.A. Khan, L. Romoli, M. Fiaschi, G. Dini, F. Sarri, (2012). Laser beam welding of dissimilar stainless steels in a fillet joint configuration, Journal of Materials ProcessingTechnology, doi:10.1016/j.jmatprotec.2011.11.011.
  • N. Kumar, M. Mukherjee, A. Bandyopadhyay, (2017). Comparative study of pulsed Nd:YAG laser welding of AISI 304 and AISI 316 stainless steels, Optics & Laser Technology, Elsevier, 88 24–39, doi: 10.1016/j.optlastec.2016.08.018.
  • Pierre R. Roberge, (2000). Handbook of Corrosion Engineering, Chapter 8, Materials Selection, McGraw Hill Publications, p. 716.
Year 2020, Volume: 12 Issue: 1, 134 - 147, 31.01.2020
https://doi.org/10.29137/umagd.616829

Abstract

References

  • ASM Int. Handbook Committee, (2005). ‘Properties and Selection: Wrought Stainless Steels’ ASM Handbook Vol. 2, pp.1303.
  • ASM Metals Handbook Vol. 4, (1991). Heat treating, ASM International.
  • ASM Metals Handbook. Vol. 6, (1993). Welding Brazing and Soldering; ASM International. Almere, The Netherlands.
  • ASTM G1, (2017). Standard test methods for preparing cleaning and evaluating corrosion test specimens, ASTM International, Reapproved.
  • ASTM G31-12a, (2012). Standard guide for laboratory immersion corrosion testing of metals, NACE TM 0169, ASTM International.
  • ASTM G48, (2015). Standard test methods for pitting and crevice corrosion resistance of stainless steels and related alloys by use of ferric chloride solution, ASTM International, Reapproved.
  • ASTM E562-11. (2011). Standard Test Method for Determining Volume Fraction by Systematic Manual Point Count;ASM International: Almere, The Netherlands.
  • ASTM E1245 (2008). Standard Practice for Determining the Inclusion or Second Phase Constituent Content of Metals by Automatic Image Analysis; ASM International: Almere, The Netherlands.
  • AWS A5.9, (2017). ‘Specification for Bare Stainless Steel Welding Electrodes and Rods’, American Welding Society.
  • Corrosion of stainless steel weldments, ASM Handbook, Vol. 13-A. (2003). Corrosion: Fundamentals, testing and protection, ASM Int. p. 301-316.
  • Douglas W. Dietrich, (1997). Magnetically Soft Materials, Properties and Selection, Non-ferrous materials and special purpose materials, pp. 2226, ASM Handbook Vol. 2, ASM International.
  • EN ISO 8249. (2000). Welding-Determination of Ferrite Number (FN) in Austenitic and Duplex Ferritic-Austenitic Cr-Ni Stainless Steel Weld Metals; European Standard: Brussels, Belgium.
  • EN ISO 14343, (2017). Welding consumables, Wire electrodes, strip electrodes, wires and rods for arc welding of stainless and heat resisting steels, International Standard.EN ISO 17655. (2003). Destructive Tests on Welds in Metallic Materials-Method for Taking Samples for Delta Ferrite Measurement; European Standard: Brussels, Belgium.
  • George F. et all, (2004). Metallography and Microstructures, ASM Metals Handbook Vol. 9, ASM International, p. 670-700, USA.
  • H.C. Dey, M. Ashfaq, A.K. Bhaduri, K.P. Rao, (2009). Joining of titanium to 304L stainless steel by friction welding, Journal of Materials Processing Technology, 209 5862–5870, Elsevier, doi: 10.1016/j.jmatprotec.2009.06.018.
  • H.M. Soltani, M. Tayebi, (2018). Comparative study of AISI 304L to AISI 316L stainless steels joints by TIG and Nd:YAG laser welding, Journal of Alloys and Compounds, 767 pp.112-121, doi: 10.1016/j.jallcom.2018.06.302.
  • ISO 15614-1, (2017). Specification and qualification of welding procedures for metallic materials, Welding procedure test Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys, Second Edition, International Standard.
  • Jastej Singh, A.S. Shahi, (2018). Weld joint design and thermal aging influence on the metallurgical, sensitization and pitting corrosion behavior of AISI 304L stainless steel welds, Journal of Manufacturing Processes, Volume 33, pp. 126-135,doi: 10.1016/j.jmapro.2018.05.004,
  • J.C. Lippold, D. Kotecki, (2005). Welding Metallurgy and Weldability of Stainless Steels, Wiley Interscience, pp. 56-57.
  • Jie Jiang, Dake Xu, Tong Xi, M. Babar Shahzad, M. Saleem Khan, Jinlong Zhao, Xinmin Fana, Chunguang Yang, Tingyue Gu, Ke Yang, (2016). Corrosion Science, 113 46–56, doi: 10.1016/j.corsci.2016.10.003.
  • Kou S. (2002). Welding Metallurgy, 2nd ed.Wiley Interscience Publications, Hoboken, NJ, USA.
  • M.M.A. Khan, L. Romoli, M. Fiaschi, G. Dini, F. Sarri, (2012). Laser beam welding of dissimilar stainless steels in a fillet joint configuration, Journal of Materials ProcessingTechnology, doi:10.1016/j.jmatprotec.2011.11.011.
  • N. Kumar, M. Mukherjee, A. Bandyopadhyay, (2017). Comparative study of pulsed Nd:YAG laser welding of AISI 304 and AISI 316 stainless steels, Optics & Laser Technology, Elsevier, 88 24–39, doi: 10.1016/j.optlastec.2016.08.018.
  • Pierre R. Roberge, (2000). Handbook of Corrosion Engineering, Chapter 8, Materials Selection, McGraw Hill Publications, p. 716.
There are 24 citations in total.

Details

Primary Language English
Journal Section Articles
Authors

Mustafa Gökhan Murat 0000-0002-5421-8131

Aziz Barış Başyiğit 0000-0003-1544-3747

Publication Date January 31, 2020
Submission Date September 7, 2019
Published in Issue Year 2020 Volume: 12 Issue: 1

Cite

APA Murat, M. G., & Başyiğit, A. B. (2020). The Effects of TIG Welding Rod Compositions on Phase Distributions and Corrosion Properties of Dissimilar 304L and 420 Stainless Steel Welds. International Journal of Engineering Research and Development, 12(1), 134-147. https://doi.org/10.29137/umagd.616829

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