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Polipropilen esaslı meltblown nonwoven kumaşların üretim koşullarının değiştirilmesi ile bazı özelliklerinin incelenmesi

Year 2021, , 209 - 218, 15.01.2021
https://doi.org/10.17714/gumusfenbil.688232

Abstract

Polipropilen meltblown kumaşlar, sahip oldukları özellikleri sayesinde sorbent, filtrasyon, hijyen ve diğer sektörlerdeki kullanımları her geçen gün artmaktadır. Meltblown üretimdeki proses çeşitliliğinin getirdiği avantajlar sayesinde gramaj, kalınlık, mukavemet, hava geçirgenliği, yağ emicilik gibi fiziksel özelliklerde farklı değerler elde edilebilmektedir. Aynı gramajdaki meltblown kumaşlar, farklı kalınlık veya farklı mukavemet değerlerinde üretilebilmektedir. Bu durum, meltblown kumaşlara büyük bir kullanım avantajı sağlamaktadır. Bu çalışmada, 29 m/dk belt hızı ve 29 rpm pompa devrinde üretilen meltblown kumaşların fiziksel özelliklerinin, blower sıcak hava devri, belt-kalıp mesafesi, blower sıcaklığı, polimer erime sıcaklığı ve belt hava emiş devri gibi meltblown üretim parametrelerine bağlı olarak nasıl değiştiği izlenmiştir. Meltblown kumaşların mukavemet, hava geçirgenliği, yağ absorplama ve filtrasyon verimliliği testleri uygulanmış ve sonuçları analiz edilmiştir. Üretim parametrelerinde gerçekleştirilen değişimler, meltblown kumaşların performanslarını etkilemiştir. Yağ emilim değeri %1115-1451 aralığında, hava geçirgenlik değeri 417-668 l/m2/sa aralığında ve filtrasyon verimliliği değeri ise %20.11-%30.63 aralığında tespit edilmiştir. Test sonuçlarına göre en iyi performans gösteren kumaşların üretim parametreleri, ilgili kullanım alanları için referans olarak önerilmiştir.

Project Number

TM-18001

Thanks

Bu çalışma Teknomelt Arge Merkezi bünyesinde yürütülen çalışmanın çıktılarından faydalanıldığı için Teknomelt Teknik Mensucat San ve Tic. A.Ş. Arge Merkezine ve emek harcayan tüm Teknomelt çalışanlarına teşekkürü bir borç biliriz.

References

  • Albrecht, W., Fuchs, H. and Kittelmann, W. (2003). Nonwoven Fabrics: Raw Materials, Manufacture, Applications, Characteristics, Testing Process. Weinheim, Almanya: Wiley-vch Verlag Gmbh & Co. KGaA.,
  • Aslan, S. ve Kaplan, S. (2010). Filtrasyon tekstilleri: kullanılan hammaddeler, üretim yöntemleri ve kullanım alanları. Tekstil ve Mühendis, 17(79).
  • Bhat, G., Uppal, R. and Eash, C. (2009). Structure and properties of meltblown nanofiber webs [C]. The Fiber Society 2009 Fall Meeting and Technical Conference. The Georgia Center Athens, Georgia, USA
  • Bin, Y., Xuyang, Z., Jinjin, K. Feichao, Z., Bhat, G., Jian, H. and Peng, W., 2016. Influence of dieto-collector distance on structure and property of the PLA meltblowing web. Rare Metal Materials and Engineering, 45, 345-349.
  • Demiröz Gün, A., Demircan, B. ve Şevkan, A. (2011). Mikroliflerin üretim yöntemleri, özellikleri ve kullanım alanları. Tekstil ve Mühendis, 18(83), 38-46.
  • Doğan, G. (2006). Kuru hava filtrasyonunda kullanılan dokusuz yüzeylerin performansları üzerine bir çalışma. Yüksek Lisans Tezi, Afyon Kocatepe Üniversitesi Fen Bilimleri Enstitüsü, Afyonkarahisar.
  • Dönmez, U., Sütsatar, A., Sevim, M. ve Akgül, D. (2019a). Meltblown üretim tekniğinde blower sıcaklık ve pompa devri değişkenlerinin kumaş mukavemetine etkisi. 3rd International Zeugma Conference on Scientific Researches, 22–24.11.2019, 642 - 656.
  • Dönmez, U., Fişne, M., Hayta Başkan, Z. ve Arpasatan, Z. (2019b). Blower sıcaklık ve pompa devri parametrelerinin eriyik üfleme tekniği ile elde edilen dokusuz yüzey kumaşlarda yağ emicilik miktarına etkisi. 3rd International Zeugma Conference on Scientific Researches, 22-24.11.2019, 631 - 641.
  • Duran, D. (2012). Investigation of the physical characteristics of polypropylene meltblown nonwovens under varying production parameters. Elastomeric Polymers, Chapter 12, 243-264.
  • Duran, D. and Duran, K. (2013). Meltblown nonwovens: effect of production parameters on physical properties, 14th National & 1st International Textile Technology and Chemistry Symposium, May 8-10 2013, Bursa,
  • Duran K., Duran D., Oymak G., Kılıç K., Öncü E. and Kara M. (2013). Investigation of the physical properties of meltblown nonwovens for air filtration. Tekstil ve Konfeksiyon 23(2).
  • Duran, D. and Perincek, S. (2010). The Effect of various production parameters on the physical properties of polypropylene meltblown nonwovens. Industria Textila, 61(3), 117-123.
  • Dutton, K.C. (2008). Overview and analysis of the meltblown process and parameters. Journal of Textile and Apparel, Technology and Management (JTATM). 6(1), 1-24, Fall 2008.
  • Ellison C.J, Phatak A, Giles D.W., Macosko C.W. and Bates F.S. (2007). Melt blown nanofibers: fiber diameter distributions and onset of fiber breakup. Polymer 48, 3306-3316. https://doi:10.1016/j.polymer.2007.04.005
  • Hagewood, J. (2011, Mayıs 30). Spinning of submicron diameter fibers. Erişim adresi www.hillsinc.net/spinningfiber.shtml.
  • Han, W., Wang, X. and Bhat, G.S. (2013). Structure and air permeability of melt blown nanofiber webs. Journal of Nanomaterials Molecular Nanotechnology, 2(3), 1-5.
  • Hassan, M.A., Yeom, B.Y., Wilkie, A., Pourdeyhimi, B. and Khan, S.A. (2013). Fabrication of nanofiber meltblown membranes and their filtration properties. Journal of Membrane Science, 427, 336-344. http://dx.doi.org/10.1016/j.memsci.2012.09.050
  • Hegde R.R. and Bhat G.S. (2010). Nanoparticle effects on structure and properties of polypropylene meltblown webs. Journal of Applied Polymer Science 115, 1062-1072. https://doi.org/10.1002/app.31089
  • Horrocks, A.R. and Anand, S.C. (2000). Handbook of Technical Textiles. Cambridge, England: Woodhead Publishing Ltd.,
  • Hutten, I.M. (2007). Handbook of Nonwoven Filter Media. USA: Burlington,
  • Kaynak, K.H. ve Değirmenci, Z. (2010). Teknik tekstil uygulamalarında kullanılan nonwoven filtreler. Tekstil Teknolojileri Elektronik Dergisi, 4 (2), 78-84.
  • Lalagiri, M., Bhat, G., Singh, V., Parameswaran, S., Kendall, R.J. and Ramkumar, S. (2013). Filtration efficiency of submicrometer filters. Industrial & Engineering Chemistry Research, 52(46), 16513-16518. https://doi.org/10.1021/ie403093t
  • Lee, B.O., Ko, J.A. and Han, S.W. (2010). Characteristics of PP/PET bicomponent melt blown nonwovens as sound absorbing material. In Advanced Materials Research, 123, 935-938. https://doi.org/10.4028/www.scientific.net/AMR.123-125.935
  • Mukhopadhyay, S. (2002). Microfibres-an overview. Indian Journal of Fibres & Textile Research, 27, 307-314. Mukhopadhyay, S. ve Ramakrishnan, G. (2008). Microfibres, Textile Progress, 40, 1-86. https://doi.org/10.1080/00405160801942585
  • Russell S.J. (2007). Handbook of Nonwovens. (1st Edtn). Cambridge, England: CRC Press. Woodhead Publications,
  • Srinivas, S., Cheng, C. Y., Dharmarajan, N. and Racine, G. (2005). Elastic nonwoven fabrics from polyolefin elastomers. ExxonMobil Chemical, 5200, Bayway Drive, Baytown, TX 77520.
  • Subbiah T., Bhat G.S., Tock R.W., Parameswaran S. and Ramkumar S.S. (2005). Electrospinning of nanofibers. Journal of Applied Polymer Science 96, 557-569. https://doi.org/10.1002/app.21481
  • Uppal R., Bhat G., Eash C. and Akato K. (2013). Meltblown nanofiber media for enhanced quality factor. Fibers and Polymers 14, 660-668. https://doi.org/10.1007/s12221-013-0660-z
  • Ward G.F. (2001). Meltblown nanofibres for nonwoven filtration applications [J]. Filtration Separation. 39:42.
  • Wei, Z. (2018). Research process of polymer nanofibers prepared by melt spinning. In IOP Conference Series: Materials Science and Engineering 452(2), p.022002. IOP Publishing.
  • Xiao, Y., Sakib, N., Yue, Z., Wang, Y., You, J., Militky, J., Venkataraman, M. and Zhu, G. (2019). Study on the relationship between structure parameters and filtration performance of polypropylene meltblown nonwovens. Autex Res. Journal, 1. https://doi.org/10.2478/aut-2019-0029
  • Zhang, D., Sun, C., Beard, J., Brown, H., Carson, I. and Hwo, C. (2002). Development and characterization of poly (trimethylene terephthalate)‐based bicomponent meltblown nonwovens. Journal of Applied Polymer Science, 83(6), 1280-1287. https://doi.org/10.1002/app.2295

Investigation of some properties of polypropylene based meltblown nonwoven fabrics by changing the production conditions

Year 2021, , 209 - 218, 15.01.2021
https://doi.org/10.17714/gumusfenbil.688232

Abstract

Polypropylene meltblown fabrics, thanks to their properties, their use in sorbent, filtration, hygiene and other sectors are increasing day by day. Thanks to the advantages of the process variety in meltblown production, different values can be obtained in physical properties such as weight, thickness, strength, air permeability and oil absorption. Meltblown fabrics of the same weight can be produced with different thickness or different strength values. This gives a great advantage to meltblown fabrics. In this study, it was observed how the physical properties of meltblown fabric produced at 29 m / min belt speed and 29 rpm pump speed change depending on meltblown production parameters such as blower hot air, belt-mold distance, blower temperature, polymer melting temperature and belt air suction. Strength, air permeability, oil absorption and filtration efficiency tests were applied to the Meltblown fabrics and the results were analyzed. Changes in production parameters affected the performance of meltblown fabrics. Oil absorption value was determined between 1115-1451%, air permeability between 417-668 l / m2 / hr, and filtration efficiency value between 20.11% -30.63%. The production parameters of the best performing fabrics according to the test results are proposed as reference for their respective usage areas.

Project Number

TM-18001

References

  • Albrecht, W., Fuchs, H. and Kittelmann, W. (2003). Nonwoven Fabrics: Raw Materials, Manufacture, Applications, Characteristics, Testing Process. Weinheim, Almanya: Wiley-vch Verlag Gmbh & Co. KGaA.,
  • Aslan, S. ve Kaplan, S. (2010). Filtrasyon tekstilleri: kullanılan hammaddeler, üretim yöntemleri ve kullanım alanları. Tekstil ve Mühendis, 17(79).
  • Bhat, G., Uppal, R. and Eash, C. (2009). Structure and properties of meltblown nanofiber webs [C]. The Fiber Society 2009 Fall Meeting and Technical Conference. The Georgia Center Athens, Georgia, USA
  • Bin, Y., Xuyang, Z., Jinjin, K. Feichao, Z., Bhat, G., Jian, H. and Peng, W., 2016. Influence of dieto-collector distance on structure and property of the PLA meltblowing web. Rare Metal Materials and Engineering, 45, 345-349.
  • Demiröz Gün, A., Demircan, B. ve Şevkan, A. (2011). Mikroliflerin üretim yöntemleri, özellikleri ve kullanım alanları. Tekstil ve Mühendis, 18(83), 38-46.
  • Doğan, G. (2006). Kuru hava filtrasyonunda kullanılan dokusuz yüzeylerin performansları üzerine bir çalışma. Yüksek Lisans Tezi, Afyon Kocatepe Üniversitesi Fen Bilimleri Enstitüsü, Afyonkarahisar.
  • Dönmez, U., Sütsatar, A., Sevim, M. ve Akgül, D. (2019a). Meltblown üretim tekniğinde blower sıcaklık ve pompa devri değişkenlerinin kumaş mukavemetine etkisi. 3rd International Zeugma Conference on Scientific Researches, 22–24.11.2019, 642 - 656.
  • Dönmez, U., Fişne, M., Hayta Başkan, Z. ve Arpasatan, Z. (2019b). Blower sıcaklık ve pompa devri parametrelerinin eriyik üfleme tekniği ile elde edilen dokusuz yüzey kumaşlarda yağ emicilik miktarına etkisi. 3rd International Zeugma Conference on Scientific Researches, 22-24.11.2019, 631 - 641.
  • Duran, D. (2012). Investigation of the physical characteristics of polypropylene meltblown nonwovens under varying production parameters. Elastomeric Polymers, Chapter 12, 243-264.
  • Duran, D. and Duran, K. (2013). Meltblown nonwovens: effect of production parameters on physical properties, 14th National & 1st International Textile Technology and Chemistry Symposium, May 8-10 2013, Bursa,
  • Duran K., Duran D., Oymak G., Kılıç K., Öncü E. and Kara M. (2013). Investigation of the physical properties of meltblown nonwovens for air filtration. Tekstil ve Konfeksiyon 23(2).
  • Duran, D. and Perincek, S. (2010). The Effect of various production parameters on the physical properties of polypropylene meltblown nonwovens. Industria Textila, 61(3), 117-123.
  • Dutton, K.C. (2008). Overview and analysis of the meltblown process and parameters. Journal of Textile and Apparel, Technology and Management (JTATM). 6(1), 1-24, Fall 2008.
  • Ellison C.J, Phatak A, Giles D.W., Macosko C.W. and Bates F.S. (2007). Melt blown nanofibers: fiber diameter distributions and onset of fiber breakup. Polymer 48, 3306-3316. https://doi:10.1016/j.polymer.2007.04.005
  • Hagewood, J. (2011, Mayıs 30). Spinning of submicron diameter fibers. Erişim adresi www.hillsinc.net/spinningfiber.shtml.
  • Han, W., Wang, X. and Bhat, G.S. (2013). Structure and air permeability of melt blown nanofiber webs. Journal of Nanomaterials Molecular Nanotechnology, 2(3), 1-5.
  • Hassan, M.A., Yeom, B.Y., Wilkie, A., Pourdeyhimi, B. and Khan, S.A. (2013). Fabrication of nanofiber meltblown membranes and their filtration properties. Journal of Membrane Science, 427, 336-344. http://dx.doi.org/10.1016/j.memsci.2012.09.050
  • Hegde R.R. and Bhat G.S. (2010). Nanoparticle effects on structure and properties of polypropylene meltblown webs. Journal of Applied Polymer Science 115, 1062-1072. https://doi.org/10.1002/app.31089
  • Horrocks, A.R. and Anand, S.C. (2000). Handbook of Technical Textiles. Cambridge, England: Woodhead Publishing Ltd.,
  • Hutten, I.M. (2007). Handbook of Nonwoven Filter Media. USA: Burlington,
  • Kaynak, K.H. ve Değirmenci, Z. (2010). Teknik tekstil uygulamalarında kullanılan nonwoven filtreler. Tekstil Teknolojileri Elektronik Dergisi, 4 (2), 78-84.
  • Lalagiri, M., Bhat, G., Singh, V., Parameswaran, S., Kendall, R.J. and Ramkumar, S. (2013). Filtration efficiency of submicrometer filters. Industrial & Engineering Chemistry Research, 52(46), 16513-16518. https://doi.org/10.1021/ie403093t
  • Lee, B.O., Ko, J.A. and Han, S.W. (2010). Characteristics of PP/PET bicomponent melt blown nonwovens as sound absorbing material. In Advanced Materials Research, 123, 935-938. https://doi.org/10.4028/www.scientific.net/AMR.123-125.935
  • Mukhopadhyay, S. (2002). Microfibres-an overview. Indian Journal of Fibres & Textile Research, 27, 307-314. Mukhopadhyay, S. ve Ramakrishnan, G. (2008). Microfibres, Textile Progress, 40, 1-86. https://doi.org/10.1080/00405160801942585
  • Russell S.J. (2007). Handbook of Nonwovens. (1st Edtn). Cambridge, England: CRC Press. Woodhead Publications,
  • Srinivas, S., Cheng, C. Y., Dharmarajan, N. and Racine, G. (2005). Elastic nonwoven fabrics from polyolefin elastomers. ExxonMobil Chemical, 5200, Bayway Drive, Baytown, TX 77520.
  • Subbiah T., Bhat G.S., Tock R.W., Parameswaran S. and Ramkumar S.S. (2005). Electrospinning of nanofibers. Journal of Applied Polymer Science 96, 557-569. https://doi.org/10.1002/app.21481
  • Uppal R., Bhat G., Eash C. and Akato K. (2013). Meltblown nanofiber media for enhanced quality factor. Fibers and Polymers 14, 660-668. https://doi.org/10.1007/s12221-013-0660-z
  • Ward G.F. (2001). Meltblown nanofibres for nonwoven filtration applications [J]. Filtration Separation. 39:42.
  • Wei, Z. (2018). Research process of polymer nanofibers prepared by melt spinning. In IOP Conference Series: Materials Science and Engineering 452(2), p.022002. IOP Publishing.
  • Xiao, Y., Sakib, N., Yue, Z., Wang, Y., You, J., Militky, J., Venkataraman, M. and Zhu, G. (2019). Study on the relationship between structure parameters and filtration performance of polypropylene meltblown nonwovens. Autex Res. Journal, 1. https://doi.org/10.2478/aut-2019-0029
  • Zhang, D., Sun, C., Beard, J., Brown, H., Carson, I. and Hwo, C. (2002). Development and characterization of poly (trimethylene terephthalate)‐based bicomponent meltblown nonwovens. Journal of Applied Polymer Science, 83(6), 1280-1287. https://doi.org/10.1002/app.2295
There are 32 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Articles
Authors

Utkay Dönmez 0000-0003-3847-4773

Murathan Sevim This is me 0000-0002-8269-4039

Hacer Nozoğlu This is me 0000-0001-7331-0366

Cuma Yaşar Nacar This is me 0000-0002-6899-3665

Doğan Akgül This is me 0000-0003-1747-2509

Abdulkadir Ersoy This is me 0000-0003-2471-2240

Project Number TM-18001
Publication Date January 15, 2021
Submission Date February 12, 2020
Acceptance Date December 30, 2020
Published in Issue Year 2021

Cite

APA Dönmez, U., Sevim, M., Nozoğlu, H., Nacar, C. Y., et al. (2021). Polipropilen esaslı meltblown nonwoven kumaşların üretim koşullarının değiştirilmesi ile bazı özelliklerinin incelenmesi. Gümüşhane Üniversitesi Fen Bilimleri Dergisi, 11(1), 209-218. https://doi.org/10.17714/gumusfenbil.688232